Johnson Controls GG8S*MP Manuel d'utilisateur

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356485-UIM-G-1211
RESIDENTIAL GAS FURNACE MODELS
TG8S*MP, TGLS*MP, GG8S*MP, GGLS*MP
(Single Stage Multi-position / Low NOx)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TWINNING AND STAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .19
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage AC with
Single Stage PSC Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Thermostat Chart - Single Stage HP with
Single Stage PSC Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . .15
Single Wire Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . .16
Single Wire Staging Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . .16
Combustion Air Inducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Combustion Airflow Path Through The Furnace
Casing to the Burner Compartment . . . . . . . . . . . . . . . . . . . . . . . . .17
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . .18
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gas Rate (CU FT/HR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Blower Performance CFM - Any Position
(without filter) - Bottom Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Blower Performance CFM - Any Position
(without filter) - Left Side Return . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category I listed and may be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Failure to carefully
read and follow all instructions in this manual can result in fur-
nace malfunction, death, personal injury and/or property dam-
age. Only a qualified contractor, installer or service agency should
install this product.
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

356485-UIM-G-1211RESIDENTIAL GAS FURNACE MODELSTG8S*MP, TGLS*MP, GG8S*MP, GGLS*MP(Single Stage Multi-position / Low NOx)INSTALLATION MANUALLIST OF SEC

Page 2 - SAFETY REQUIREMENTS

356485-UIM-G-121110 Johnson Controls Unitary ProductsSIDE RETURNLocate the “L” shaped corner locators. These indicate the size of the cut-out to be ma

Page 3 - CODES AND STANDARDS

356485-UIM-G-1211Johnson Controls Unitary Products 11The furnace must be isolated from the gas supply piping system byclosing its individual external

Page 4

356485-UIM-G-121112 Johnson Controls Unitary ProductsSECTION V: ELECTRICAL POWERELECTRICAL POWER CONNECTIONSField wiring to the unit must be grounded.

Page 5 - SECTION II: DUCTWORK

356485-UIM-G-1211Johnson Controls Unitary Products 13For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” doc

Page 6 - Mounting Plate

356485-UIM-G-121114 Johnson Controls Unitary Products FIGURE 18: Thermostat Chart - Single Stage HP with Single Stage PSC FurnacesHP 2C Single Stage

Page 7 - Sediment

356485-UIM-G-1211Johnson Controls Unitary Products 15ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various acces-sori

Page 8 - INSTALLATION

356485-UIM-G-121116 Johnson Controls Unitary ProductsSingle-Wire Twinning OperationHeating - On a call for heat (W signal) from the wall thermostat, b

Page 9 - SECTION III: FILTERS

356485-UIM-G-1211Johnson Controls Unitary Products 17CATEGORY 1 - 450 F. MAX. VENT TEMP.The venting system must be installed in accordance with Sectio

Page 10 - SECTION IV: GAS PIPING

356485-UIM-G-121118 Johnson Controls Unitary ProductsAir Supply Openings and Ducts1. An opening may be used in lieu of a duct to provide the outside a

Page 11 - 356485-UIM-G-1211

356485-UIM-G-1211Johnson Controls Unitary Products 19Multi-story or common venting systems are permitted and must beinstalled in accordance with the N

Page 12 - SECTION V: ELECTRICAL POWER

356485-UIM-G-12112 Johnson Controls Unitary ProductsSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use

Page 13

356485-UIM-G-121120 Johnson Controls Unitary ProductsGAS PIPING LEAK CHECKIt is recommended that when the gas supply is first connected to thefurnace,

Page 14

356485-UIM-G-1211Johnson Controls Unitary Products 21Table 10: Gas Rate (CU FT/HR)Seconds For 1 RevolutionSize of Test DialSeconds For 1 RevolutionSiz

Page 15

356485-UIM-G-121122 Johnson Controls Unitary ProductsADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATEInlet and manifold gas pressure may be measur

Page 16 - SECTION VII: VENT SYSTEM

356485-UIM-G-1211Johnson Controls Unitary Products 23ADJUSTMENT OF TEMPERATURE RISEAfter about 5 minutes of operation, determine the furnace temperatu

Page 17 - Combustion Air

356485-UIM-G-121124 Johnson Controls Unitary ProductsNOTES:1. Airflow expressed in standard cubic feet per minute (CFM).2. Motor voltage at 115 V.Tabl

Page 18

356485-UIM-G-1211Johnson Controls Unitary Products 25NOTES:1. Airflow expressed in standard cubic feet per minute (CFM).2. Return air is through side

Page 19 - ADJUSTMENTS

356485-UIM-G-121126 Johnson Controls Unitary ProductsSECTION IX: SAFETY CONTROLSCONTROL CIRCUIT FUSEA 3-amp fuse is provided on the control circuit bo

Page 20

356485-UIM-G-1211Johnson Controls Unitary Products 27FURNACE CONTROL DIAGNOSTICSThe furnace has built-in, self-diagnostic capability. A blinking LED l

Page 21

356485-UIM-G-121128 Johnson Controls Unitary ProductsDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALThe control in this furnace is equipped with memory th

Page 22

356485-UIM-G-1211Johnson Controls Unitary Products 29SECTION XI: WIRING DIAGRAM FIGURE 28: Wiring DiagramLEGENDDSDoorswitch MOTCirculatingm

Page 23

356485-UIM-G-1211Johnson Controls Unitary Products 3COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)The furnace requires OUTDOOR AIR for combustion when

Page 24 - Models Speed

Subject to change without notice. Published in U.S.A. 356485-UIM-G-1211Copyright © 2011 by Johnson Controls, Inc. All rights reserved. Supersedes: 356

Page 25 - Left Side Airflow Data (SCFM)

356485-UIM-G-12114 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transi

Page 26 - SECTION IX: SAFETY CONTROLS

356485-UIM-G-1211Johnson Controls Unitary Products 5SECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1.

Page 27 - FURNACE CONTROL DIAGNOSTICS

356485-UIM-G-12116 Johnson Controls Unitary ProductsCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERIES COILSThese coil

Page 28 - MOTOR MOUNT

356485-UIM-G-1211Johnson Controls Unitary Products 7CRITICAL COIL PROJECTIONThe coil assembly must be located in the duct such that a minimum dis-tanc

Page 29 - 80%SingleStageFurnace

356485-UIM-G-12118 Johnson Controls Unitary ProductsThis appliance is certified for line contact when the furnace is installedin the horizontal left o

Page 30 - Norman, OK 73069

356485-UIM-G-1211Johnson Controls Unitary Products 9SECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filte

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