Johnson Controls TM9T*MP Manuel d'utilisateur

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505309-UIM-D-0511
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
RESIDENTIAL GAS FURNACE
MODELS: TM9T*MP
(96% AFUE Two Stage Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TWINNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . .22
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . .34
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 36
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage AC with
Single Stage PSC Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Thermostat Chart - Two Stage HP with
Two Stage PSC Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . 15
Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Typical. Condensate drain, vertical installation . . . . . . . . . . . . . . . . . 16
Typical. Combustion Pipe Drain Tee . . . . . . . . . . . . . . . . . . . . . . . .17
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . .25
Double Horizontal Combustion Air Intake and Vent Termination . . .25
Double Vertical Combustion Air Intake and Vent Termination . . . . . 25
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 26
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .26
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . .27
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .28
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Nominal Manifold Pressure - Low Fire . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . .27
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 33
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

505309-UIM-D-0511EFFICIENCYRATINGCERTIFIEDISO 9001Certified QualityManagement SystemRESIDENTIAL GAS FURNACE MODELS: TM9T*MP(96% AFUE Two Stage Multi-p

Page 2 - SECTION I: SAFETY

505309-UIM-D-051110 Johnson Controls Unitary ProductsHORIZONTAL APPLICATIONHorizontal FiltersAny branch duct (rectangular or round duct) attached to t

Page 3 - CODES AND STANDARDS

505309-UIM-D-0511Johnson Controls Unitary Products 11GAS ORIFICE CONVERSION FOR PROPANE (LP)This furnace is constructed at the factory for natural gas

Page 4

505309-UIM-D-051112 Johnson Controls Unitary ProductsAnnual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test proc

Page 5 - SECTION II: DUCTWORK

505309-UIM-D-0511Johnson Controls Unitary Products 13For additional connection diagrams for all Johnson Controls Unitary Products’ equipment refer to

Page 6 - Mounting Plate

505309-UIM-D-051114 Johnson Controls Unitary Products FIGURE 19: Thermostat Chart - Two Stage HP with Two Stage PSC FurnaceHP 22AOReversing ValveEner

Page 7 - Air flow

505309-UIM-D-0511Johnson Controls Unitary Products 15ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various accessorie

Page 8 - RIGHT SIDE VENT

505309-UIM-D-051116 Johnson Controls Unitary ProductsTwinning InstructionsConnect the control wiring as shown in Figure 21.1. Connect the low voltage

Page 9 - SECTION III: FILTERS

505309-UIM-D-0511Johnson Controls Unitary Products 17The condensate will flow to the drain better if an open stand pipe isinstalled in the drain line.

Page 10 - SECTION IV: GAS PIPING

505309-UIM-D-051118 Johnson Controls Unitary Products FIGURE 24: Upflow ConfigurationINDUCER ROTATED FORLEFT SIDE VENTINGUPFLOWAS RECEIVEDINDUCER ROT

Page 11 - SECTION V: ELECTRICAL POWER

505309-UIM-D-0511Johnson Controls Unitary Products 19 FIGURE 25: Downflow ConfigurationAIRFLOWAIRFLOWMove raingutter hoseto this position.DOWNFLOW -

Page 12 - SUPPLY VOLTAGE CONNECTIONS

505309-UIM-D-05112 Johnson Controls Unitary ProductsThese high efficiency, compact units employ induced combustion, reli-able hot surface ignition and

Page 13

505309-UIM-D-051120 Johnson Controls Unitary Products FIGURE 26: Horizontal Left ConfigurationHORIZONTAL - LEFTINDUCER ROTATEDHORIZONTAL - LEFTINDUCE

Page 14

505309-UIM-D-0511Johnson Controls Unitary Products 21 FIGURE 27: Horizontal Right ConfigurationAIRFLOWHORIZONTAL - RIGHTINDUCER ROTATEDHORIZONTAL - R

Page 15 - SECTION VI: TWINNING

505309-UIM-D-051122 Johnson Controls Unitary ProductsSECTION VIII: COMBUSTION AIR AND VENT SYSTEMCOMBUSTION AIR AND VENT SAFETYThis Category IV, dual

Page 16 - FURNACE VENTING CONFIGURATION

505309-UIM-D-0511Johnson Controls Unitary Products 23Dimensions are those required in Standard ASTM D-3311.Example:An 80,000 BTUH furnace requires 32

Page 17 - CONDENSATE DRAIN TERMINATION

505309-UIM-D-051124 Johnson Controls Unitary ProductsVENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is l

Page 18

505309-UIM-D-0511Johnson Controls Unitary Products 25VENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations.

Page 19 - DOWNFLOW - INDUCER ROTATED

505309-UIM-D-051126 Johnson Controls Unitary ProductsDOWNWARD VENTINGIn some applications, it may be necessary to run the vent pipe and airintake down

Page 20 - INDUCER AS RECEIVED

505309-UIM-D-0511Johnson Controls Unitary Products 27An unconfined space is not less than 50 cu.ft (1.42 m3) per 1,000 Btu/hr (0.293 kW/h) input ratin

Page 21 - HORIZONTAL - RIGHT

505309-UIM-D-051128 Johnson Controls Unitary ProductsCombustion Air Source from Outdoors1. Two permanent openings, one within 12” (30.5 cm) of the top

Page 22 - VENT SYSTEM

505309-UIM-D-0511Johnson Controls Unitary Products 29SECTION IX: START-UP AND ADJUSTMENTSThe initial start-up of the furnace requires the following ad

Page 23 - COMBUSTION AIR / VENTING

505309-UIM-D-0511Johnson Controls Unitary Products 3• This furnace is not approved for installation in trailers or recre-ational vehicles.• Furnaces f

Page 24 - VENT CLEARANCES

505309-UIM-D-051130 Johnson Controls Unitary ProductsTable 15: Gas Rate (CU FT/HR) at Full InputSeconds For 1 RevolutionSize of Test DialSeconds For 1

Page 25 - VENTING MULTIPLE UNITS

505309-UIM-D-0511Johnson Controls Unitary Products 31ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATEInlet and manifold gas pressure may be measur

Page 26

505309-UIM-D-051132 Johnson Controls Unitary ProductsADJUSTMENT OF TEMPERATURE RISEAfter about 5 minutes of operation, determine the furnace temperatu

Page 27 - Air Supply Openings and Ducts

505309-UIM-D-0511Johnson Controls Unitary Products 33NOTES:1.Airflow expressed in standard cubic feet per minute (CFM).2.Return air is through side op

Page 28 - 12” minimum

505309-UIM-D-051134 Johnson Controls Unitary ProductsSECTION X: SAFETY CONTROLSCONTROL CIRCUIT FUSEA 3-amp fuse is provided on the control circuit boa

Page 29 - ADJUSTMENTS

505309-UIM-D-0511Johnson Controls Unitary Products 35FURNACE CONTROL DIAGNOSTICSThe furnace has built-in, self-diagnostic capability. A blinking LED l

Page 30

505309-UIM-D-051136 Johnson Controls Unitary ProductsDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALThe control in this furnace is equipped with memory th

Page 31

505309-UIM-D-0511Johnson Controls Unitary Products 37SECTION XIII: WIRING DIAGRAM FIGURE 43: Wiring DiagramLEGENDDSDoorswitch MOTCirculatin

Page 32

Subject to change without notice. Published in U.S.A. 505309-UIM-D-0511Copyright © 2011 by Johnson Controls, Inc. All rights reserved. Supersedes: 505

Page 33

505309-UIM-D-05114 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transi

Page 34 - DIAGNOSTICS

505309-UIM-D-0511Johnson Controls Unitary Products 5SECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1.

Page 35 - FURNACE CONTROL DIAGNOSTICS

505309-UIM-D-05116 Johnson Controls Unitary ProductsCOIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERIE

Page 36 - MOTOR MOUNT

505309-UIM-D-0511Johnson Controls Unitary Products 7Dimension “C” should be at least 2/3 of dimension “D”. See Figure 6CRITICAL COIL PROJECTIONThe coi

Page 37 - 96%TwoStagePSC Furnace

505309-UIM-D-05118 Johnson Controls Unitary ProductsHORIZONTAL APPLICATIONATTIC INSTALLATIONThis appliance is certified for line contact when the furn

Page 38 - Norman, OK 73069

505309-UIM-D-0511Johnson Controls Unitary Products 9SECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filte

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